Anilox rollers are essential components in high-precision printing, and the uniformity of their surface cells directly affects ink transfer and print quality. However, after prolonged use, ink can accumulate deep within the cells, resulting in uneven colors, reduced production efficiency, and increased rework costs.
This article will explain how anilox cleaning equipment can thoroughly remove ink residue, restore anilox rollers, improve print quality, and extend equipment lifespan.
High-frequency vibrations generate tiny bubbles through cavitation, which penetrate deep into the cells of the anilox roller. The sudden collapse of these bubbles dislodges ink, achieving thorough deep cleaning while preserving the integrity of the roller’s microcells and preventing damage to its precise structure.
The cleaning process of the ultrasonic anilox roller machine is fast and gentle, taking only about 30 minutes. Ultrasonic waves efficiently break down hardened ink within the roller cells, completely removing all residue before the printing press restarts. The quick and efficient system minimizes downtime, ensuring continuous production and maintaining high operational efficiency in your printing workshop.
The cleaning system uses only 95% water and 5% sodium hydroxide, instead of harsh chemicals, protecting the anilox roller from corrosion or damage during the cleaning process. After cleaning, the roller performs like new, significantly improving print quality while reducing replacement and maintenance costs, saving your factory substantial expenses.
Water-based, solvent-based, and UV inks can all be cleaned effectively without changing equipment or chemicals. Regardless of the type of ink your production uses, the ultrasonic cleaning machine can reliably and efficiently clean each roller, ensuring optimal condition for consistent color performance and print clarity.
Regular Cleaning: Schedule cleaning cycles based on production frequency to prevent long-term ink buildup.
Choose the Right Cleaning Solution: Ensure compatibility with the type of ink while protecting the roller surface.
Set Proper Parameters: Control ultrasonic power and cleaning time to avoid over-cleaning.
Post-Cleaning Inspection: Use a magnifying glass or inspection equipment to verify the cleanliness of the roller cells.
Thoroughly removing ink residue is key to restoring anilox roller performance and improving print quality. By choosing an ultrasonic cleaning machine, you can bring your rollers back to optimal condition, enhance production efficiency, and reduce costs.
✅ Contact us now to get the ultrasonic anilox roller cleaning machine model that suits your factory and receive a quote to start restoring your rollers effortlessly!
